Bending Automation

Explore our range of exceptional services and discover how we can elevate your experience

Press Brake Automation

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Modular Tool Changer

Automatic tool change for press brakes
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Mobile Bending Cell

Automated press brake in confined spaces
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Bending Cell

The all-round worry-free automatic sheet metal bending machine
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Modular Tool Changer

Maximize efficiency by reducing setup time. The Modular Tool Changer offers a solution, automating tool changes on your Xpert Pro press brake and significantly alleviating the burden on your personnel while enhancing productivity. This automation ensures high-precision bending processes, safeguarding both parts and tools. The press brake's automatic cleaning feature guarantees accurate tool positioning, contributing to even more precise bending and prolonging the lifespan of tools through gentle treatment.

The 6-axis robot, with a carrying capacity of 25 kilograms, facilitates automatic tool changes, accommodating large tools such as lower tools up to size V120 and upper tools up to 350 millimeters tall, with the option to rotate upper tools by 180 degrees if needed. Integration with the bending software BySoft Cell Control Bend, equipped with intelligent sensors, allows seamless addition of new tools at the push of a button, eliminating the need for manual programming.

Reduce setup time, which can account for up to 70% of the bending process, and alleviate the physical demands on personnel, particularly for larger tools, by implementing the Modular Tool Changer.
Enhance productivity and protect both parts and tools with fully automated tool changes on the Xpert Pro press brake. The automatic cleaning feature ensures accurate tool positioning, contributing to more precise bending processes and extending tool lifespan through gentle treatment.
Benefit from the 6-axis robot's capacity (25 kilograms) for automatic tool changes, accommodating large tools such as lower tools up to size V120 and upper tools up to 350 millimeters tall. The integration with BySoft Cell Control Bend software, featuring intelligent sensors, allows for effortless addition of new tools at the push of a button, eliminating the need for manual programming.

Mobile Bending Cell

Bystronic's Mobile Bending Cell swiftly transforms the compact ByBend Star 40 and ByBend Star 80 press brakes into a versatile mobile bending solution in minutes. Offering both manual and automatic operation, it adapts to bend large series automatically or handle complex small series manually for maximum flexibility in confined spaces. The quick setup, taking less than ten minutes to switch from manual to automated functionality, makes it an efficient solution.

With speeds up to 30 millimeters per second, the compact design boosts output significantly, allowing convenient production of small and medium-sized parts. The BySoft CAM Robot software simplifies programming, providing intuitive operation on the press brake, and supports offline programming for added convenience.

Bystronic's Mobile Bending Cell rapidly converts the ByBend Star 40 and ByBend Star 80 press brakes into a flexible mobile bending solution, accommodating both manual and automatic operation to suit the specific requirements of bending large or small series.
With a changeover time of less than ten minutes, the Mobile Bending Cell ensures swift transitions between manual and automated functionality, offering an efficient solution for on-demand bending processes.
The compact yet powerful design of the Mobile Bending Cell allows for bending speeds of up to 30 millimeters per second, significantly boosting output for small and medium-sized parts. Its versatility makes it an ideal solution for confined spaces, providing flexibility wherever needed.

Bending Cell

Collaborating seamlessly with an agile robot, our advanced Xpert Pro press brake functions autonomously. The touch screen interface allows intuitive control of both the robot and press brake, while the BySoft Cell Control Bend intelligent software independently formulates optimal bending processes and selects the appropriate tools for any job list.

The autonomous operation of the automatic sheet metal bending machine outpaces even the most skilled bending professionals, boasting a fully automatic tool and gripper changer that eliminates the need for manual intervention, resulting in time savings of up to 30% during setup. The Bending Cell, equipped with a 7-axis robot, ensures maximum flexibility for a range of tasks, adapting effortlessly to changing order situations, including night shifts with varied work requirements.

The automatic sheet metal bending machine, in tandem with an agile robot and the advanced Xpert Pro press brake, operates autonomously with intuitive control and optimized bending processes.
The Bending Cell's fully automatic tool and gripper changer eliminate manual intervention, saving up to 30% setup time and exceeding the speed of skilled manual processes.
The 7-axis robot in the Bending Cell ensures flexibility for varied tasks, adapting seamlessly to changing orders. Proven technology, including dynamic crowning and patented Pressure-Reference technology in the Xpert Pro, guarantees constant quality and precision in sheet metal bending.
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